Air Cylinder for Nipper

Trophy:Your Professional Air Cylinder for Nipper manufacturer!

Suzhou Trophy Advance-Tech Corp.,Ltd. is a Sino-foreign joint venture high-tech enterprise, founded in 2005, and went public in 2016.The company focuses on the development, production and sales of coil winding equipment accessories. Main products include tensioners, wire nozzles, tension measuring meters, pneumatic cutters & cylinders, hysteresis brakes, wire strippers and other ceramic wire accessories and custom precision parts.The company has successfully independently developed and put into production four categories of mechanical,magnetic, electronic, servo and dozens of series of tensioners, and has made great progress in tension setting, real-time measurement, feedback control, data acquisition and other aspects.As a pioneer in the industry, after more than 25 years of innovation and development, Suzhou Trophy not only has the highest degree of automation in the industry, but also the earliest and only enterprise in the industry to obtain ISO9001 certification system in China.

Air Cylinder GP-3
This cylinder product is used for automatic wire breakage during the coil winding process in fully automated winding machines. The cylinder body is made from pressurized aluminum alloy, treated...
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Air Cylinder GP-3AYT
This automatic winding machine cylinder is widely used in the production of motor coils, transformer winding, and other scenarios involving automated wire processing.
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Air Cylinder GS-3
This series of cylinders has a square shape and features threaded mounting holes for secure installation. When paired with the corresponding scissors, it can cut a single copper wire with a...
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Air Cylinder GS
This cylinder product is used for automatic wire breakage during the coil winding process in fully automated winding machines. The cylinder body is made from pressurized aluminum alloy, treated...
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Why Choose Us

High Craftsmanship Level

We have more than 25 years of production experience of wire guides(winding nozzles) , with surfaces reaching a mirror finish. They can be made with complex processes according to drawings.

Technological Innovation

The first company in the Asia-Pacific region to use DC permanent magnet synchronous motor control technology to manufacture tension control systems. The first company in the Asia-Pacific region to combine tension measurement technology with tension control technology.

Advanced Equipment

The wire guides feature the highest automation level in the industry, with self-manufactured grinding machines and other advanced processing and testing equipment.

Production Market

Trophy products take the lead in the industry to go abroad and achieve overseas sales, and gradually set up sales points in Asia and Europe regional markets, and built a mature global marketing network. At present, the products have covered the greater China region, throughout Southeast Asia, exported to Europe and America, and become a long-term cooperative supplier of world-renowned manufacturers.

Advantages of air cylinder for nipper

High speed and force
Air cylinders can generate significant force at high speeds, ideal for rapid nipping actions.

Easy control
Precise control over the nipper's movement can be achieved by adjusting air pressure, allowing for delicate gripping or strong clamping depending on the application.

Low maintenance
Compared to hydraulic systems, air cylinders typically require minimal lubrication and maintenance due to their simple design.

Safety
Compressed air is considered safer than hydraulic fluids, reducing the risk of fire or leaks in hazardous environments.

Flexibility in design
Various sizes and configurations of air cylinders are available to match specific nipper requirements and mounting needs.

Cost-effective
Generally, pneumatic systems are more cost-effective than hydraulic systems due to lower maintenance needs and simpler design.

Quick response time
Air cylinders can react quickly to pressure changes, enabling fast gripping and release cycles.

Components of Air Cylinder for Nipper

Cylinder Barrel

The cylinder barrel is the main part of the cylinder, acting as the container for the piston to move back and forth.

Piston

The piston is located inside the cylinder barrel and drives linear motion through the force exerted by compressed air.

Piston Rod

The piston rod is the rod-shaped component connected to the piston, transmitting the piston’s linear motion to the external load.

End Caps

The end caps seal the cylinder barrel at both ends and provide the air inlet and outlet ports for the cylinder.

Seals

Seals are used to prevent compressed air from leaking inside the cylinder, enhancing the cylinder’s efficiency and performance.

Air Ports

Air ports are the interfaces for exchanging air between the cylinder and the external air source.

Cushions

Cushions are used to reduce the impact force when the piston reaches the end positions, extending the cylinder’s life and reducing noise.Usually located within the end caps of the cylinder, utilizing air or hydraulic cushioning to achieve deceleration.

Mounting Accessories

Mounting accessories include various brackets, bases, and fasteners used to secure the cylinder and ensure proper installation.

Valve

Valves control the ingress and egress of compressed air, allowing the cylinder to operate according to preset programs.

Specification

Name	Air Cylinder for Nipper
Working Medium	Air
Guaranteed Pressure	1.5Mpa
Max operating pressure	1.0Mpa
Min operating pressure	0.1Mpa
Buffer	Air Buffer
Condition Temperature	-5-70°C
Operating Speed	50-800mm/s

Types of Air Cylinder for Nipper

Single acting cylinder
Only one end of the piston rod, air only in the piston side of the compression, air pressure to push the piston to generate thrust out of the piston rod, and then by the spring or other power reset.

Double acting cylinder
The piston on both sides of the alternating air supply, in one or two directions of output force.

Rod free cylinder
Uses an internal mechanism (magnet, cable, or band) to move a load without an external piston rod.

Diaphragm air cylinder
Replace the piston with a diaphragm, only in one direction output force, with a spring or diaphragm reset. Good sealing, simple structure, small air consumption, but short stroke.

Pneumatic impact cylinder
The use of increased bore, weight impact piston rod, reduce the friction coefficient of the cylinder wall. Air cylinder piston rod using recoil device design, in increasing the cylinder impact force while extending the cylinder life. It has the characteristics of strong impact force, fast speed and small air consumption. The impact force can reach more than 10 times of the same stroke and bore of ordinary cylinder.

Maintenance of Air Cylinder for Nipper

Proper Installation

Installing the cylinder correctly will significantly extend its lifespan. Improper tools used during installation can adversely impact the functionality and lifespan of the system. Ensuring that fasteners are properly torqued is crucial to correctly installing tie rods.

Filters

As specified by the manufacturer, changing filters regularly can help shield the cylinder from contaminants that may cause damage.

Fittings

It is essential to check for rust or wear on fittings, as many contaminants can infiltrate the Air cylinder from contaminated fittings.

Precautions for use

Air quality: Use clean and dry compressed air, avoiding organic solvents, synthetic oils, salts, corrosive gases, etc.

Usage environment: In places with high dust, water droplets, and oil droplets, the cylinder rod side should be equipped with a retractable protective sleeve; In a strong magnetic field environment, cylinders with automatic switches that are resistant to strong magnetic fields should be selected.

Lubrication: Oil-lubricated cylinders should be equipped with oil mist devices with appropriate flow rates; non-oil-lubricated cylinders can be used for a long time because grease has been pre-filled in the cylinders, but once filled with oil, they must not be stopped.

Packaging and Shipping

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FAQ

Q: How about the delivery method?

A: The goods always sent by DHL,UPS,FEDEX, EMS by airplane or sea.
We also can send the goods to your warehouse if you have warehouse in China.

Q: What's your terms of payment?

A: T/T ,50%deposit, 50%balance. Other payment methods such as Paypal, West Union, L/C are negotiable.

Q: After-sales service

A: If the issue is not due to manufacturing defects, repair services are available for a fee.

Q: How does the company ensure the stability and consistency of product quality?

A: Customers have high demands for product quality stability and consistency, especially for critical components used in mass production. Through the implementation of a strict ISO 9001 quality management system, every stage of production follows standardized processes. The company is equipped with a full set of high-precision inspection equipment to conduct multiple checks on products, including dimension measurement, hardness testing, and wear resistance evaluations. A comprehensive traceability system is in place to ensure that each batch of products has accessible production records and inspection data.

Q: What should be noted during the use of the winding machine cylinder?

A: The cylinder should not operate without load, and regular inspections should be conducted, including seal and lubricant replacement, to ensure proper functionality and extend its service life.

Q: What material is the body made of?

A: The cylinder body is made of pressurized aluminum alloy.

Q: What is the lifespan of the winding machine cylinder?

A: The winding machine cylinder has a service life of over 2 million cycles, thanks to its high-quality aluminum alloy body, imported seals, and lubricants, which ensure stable operation over time.

Q: What is the main purpose of the winding machine cylinder?

A: The winding machine cylinder is primarily used in fully automated winding machines, responsible for automatically cutting the wire during the winding process to ensure continuity and stability.

As one of the leading air cylinder for nipper manufacturers and suppliers in China, we warmly welcome you to buy bulk high quality air cylinder for nipper in stock here and get free sample from our factory. Contact us for customized service.

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