Nozzle

Trophy:Your Professional Nozzle manufacturer!

Suzhou Trophy Advance-Tech Corp.,Ltd. is a Sino-foreign joint venture high-tech enterprise, founded in 2005, and went public in 2016.The company focuses on the development, production and sales of coil winding equipment accessories. Main products include tensioners, wire nozzles, tension measuring meters, pneumatic cutters & cylinders, hysteresis brakes, wire strippers and other ceramic wire accessories and custom precision parts.The company has successfully independently developed and put into production four categories of mechanical,magnetic, electronic, servo and dozens of series of tensioners, and has made great progress in tension setting, real-time measurement, feedback control, data acquisition and other aspects.As a pioneer in the industry, after more than 25 years of innovation and development, Suzhou Trophy not only has the highest degree of automation in the industry, but also the earliest and only enterprise in the industry to obtain ISO9001 certification system in China.

Motor Coil Winding Nozzle
TROPHY's Motor Nozzles are made of tungsten carbide material or hardened SKD-11 with good low friction coefficient and bending strength, wear resistance. Inner bore,inlet and outet radi are...
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Tungsten Carbide Winding Nozzle
Manufactured using ultra-fine grain tungsten carbide material (superhard alloy) through precision machining, it achieves a hardness of over HRA90 and the bending strength of the material exceeding...
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Ceramic Winding Nozzle
Fine ceramic nozzles are made for high accuracy requirements. Made of Nano-zirconia material, with a material hardness of 1500HV and bending resistance up to 1700N/mm2.
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Ruby Tipped Winding Nozzle
Ruby nozzles are precision components commonly used in industries such as electronics, telecommunications, and textiles for guiding and protecting wires during processes like threading, winding,...
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Why Choose Us

High Craftsmanship Level

We have more than 25 years of production experience of wire guides(winding nozzles) , with surfaces reaching a mirror finish. They can be made with complex processes according to drawings.

Technological Innovation

The first company in the Asia-Pacific region to use DC permanent magnet synchronous motor control technology to manufacture tension control systems. The first company in the Asia-Pacific region to combine tension measurement technology with tension control technology.

Advanced Equipment

The wire guides feature the highest automation level in the industry, with self-manufactured grinding machines and other advanced processing and testing equipment.

Production Market

Trophy products take the lead in the industry to go abroad and achieve overseas sales, and gradually set up sales points in Asia and Europe regional markets, and built a mature global marketing network. At present, the products have covered the greater China region, throughout Southeast Asia, exported to Europe and America, and become a long-term cooperative supplier of world-renowned manufacturers.

Advantages of nozzle

Versatile material selection
Nozzles are made from a variety of materials, including stainless steel, carbon steel, and exotic alloys, making them suitable for a wide range of industrial applications, including corrosive environments. The material chosen is determined by fluid properties, operating conditions, and compatibility with other system components.

Excellent spray effect
The nozzle design can produce uniform and fine spray, significantly improve the cleaning effect, and keep the surface of the production equipment clean and tidy.

‌Stable operation
The nozzle has excellent corrosion resistance and can operate stably for a long time, reducing the impact of downtime on production.

‌Improved production efficiency
By improving the spray cooling process, the temperature of the production equipment is effectively controlled and the production efficiency is significantly improved.

‌Durability
Made of high-quality materials, it has excellent wear resistance and corrosion resistance, and can operate stably for a long time in harsh working environments.

Application of Nozzle

01/

Agriculture
Agriculture is one of the nozzle application industries. It can be used in agricultural pesticide spraying, water irrigation, fertilization and other scenarios, so that crops can get better nutrition and protection.

02/

Automotive industry
Nozzles are also used in the automotive industry, mainly for cleaning, painting and other scenes. The precise spray design of the spray nozzles provides efficient solutions for automobile manufacturing and maintenance.

03/

Food and Beverage
The food and beverage industry involves processes such as condiment spraying, edible oil spraying, and fungicide spraying, so nozzles are the first to become important spraying equipment.

04/

Petrochemical industry
Nozzles are of great value in the petrochemical and mining industries. In the petrochemical and mining processing processes, there are spraying, spraying, dust removal and other scenarios, and various spray nozzles are used.

Types of Nozzle

Hollow Cone Nozzles
Hollow cones produce the smallest droplet size of any purely hydraulic nozzle. The spiral grooves in the swirl inserts ensure an efficient rotation of the liquid, which creates uniform droplets in a ring pattern.

Full Cone Nozzles
Full cone nozzles spray completely within the interior of a circular area and provide full coverage.

Flat Fan Nozzles
Flat fan nozzles provide uniform coverage in a narrow line of spray. Typically, the spray is concentrated in the center and tapered at the ends. This axial design is the first choice when a sharply defined spray is needed for concentrated impact and cleaning power.

Solid Stream Nozzles
Solid stream spray nozzles provides the highest level of impact due to the solid jet concentrating its total flow in a smaller surface area.

Tank Cleaning Nozzles
Tank cleaning nozzles are either rotating or static sprays. Rotational sprays are either free-spinning or gear driven and can produce flat fan or solid stream spray patterns. When free-spinning nozzles are used at the optimal pressure, they provide good spray impact for cleaning but in some cases, higher pressures can cause atomization of the spray.

Pneumatic Atomization Nozzles
Pneumatic atomization uses the twin fluid principle, which combines both air (gas) and liquid inside a mixing chamber. The air (gas) is used to break the liquid into finer droplets, which creates the atomization.

Compressed Air Nozzles
Air does not have the same spray characteristics as liquids and these nozzles are used for dispersing air or steam in a concentrated area. Generally, air nozzles have a flat fan or solid stream spray pattern.

Material of Nozzle

Aluminum

Aluminum nozzles are not commonly used for industrial applications. Due to the softness of the material, the wear resistancer is not very high.

Brass

Brass nozzles are generally robust and weatherproof. Brass nozzles over 10 years old still hold up well as long as they’re taken care of. It’s resistant to corrosion and can withstand temperature extremes.

Hardened stainless-steel

Hardened stainless steel has a higher carbon content which makes it able to withstand even higher temperatures. Furthermore, is very wear resistant and the lifesspan of a nozzle is longer than for non-hardened stainless steel.

Stainless Steel

Stainless steel is a bit different from hardened stainless steel. Stainless steel has a lower carbon content, so it cannot go through the same heat treatment process as hardened steel. This makes it slightly weaker than hardened, but it is still a great investment for spray nozzles because it doesn’t rust or corrode.

Polypropylene

Polypropylene is a type of plastic. It’s a more affordable option than most other spray nozzles, but that doesn’t take away from its durability. For the most part, plastic nozzles can hold up just as well as stainless steel.

Ceramics

Ceramics is a very strong and most wear resistant material for spray nozzles. It is highly resistant to most chemicals and can maintain its strengt up to 1400°C.

Cast Iron

Cast iron nozzles aren’t as popular as other spray nozzles, but they still do the job. Cast iron is most widely known for its appearance in cooking appliances, so that means that it can withstand higher temperatures and won’t break under pressure.

Nickel-Based Alloys

Nickel-based materials are another option for spray nozzles. They’re more resistant to corrosion compared to cast iron, brass, and some stainless steel. Nickel alloys have an extremely high temperature tolerance, which can withstand the hottest of days or spray products.

Tungsten-Carbide

Tungsten Carbide nozzles are very popular in today’s abrasive blasting marketing. These nozzles are much harder than the traditional ceramic nozzles and are a great choice for harder cutting and more aggressive abrasives like coal slag or other mineral abrasives.

Maintenance guide for nozzles

Regular cleaning, maintenance and nozzle replacement
·Soaking/washing with appropriate cleaning fluids is the best method to clean without damaging the nozzle.
·Always clean tips with a soft instrument such as a cleaning brush.
·Never use sharp instruments such as probes or picks. Even a tiny nick in the orifice will result in degradation of spray performance.
·Ultrasonic cleaning baths can help clean small nozzles and orifices.
·Replace nozzles that show sign of wear, damage or corrosion.

Visual nozzle inspection
Visual inspection can show signs of damage that may have occurred during installation or standard operation. Though not always evident, a quick visual inspection can usually identify wear or corrosion.

Visual spray pattern inspection
Uneven spray pattern, concentration of flow in a certain part of the spray, changed spray angle, etc. are all signs that the nozzle's performance has deteriorated and that the nozzle is not spraying as intended.

Monitoring flow rate and pressure
The flow rate and operating pressure drop of the nozzle are directly related. If these values change from nominal, it can indicate issues with the nozzle like clogging or excessive wear.

Monitoring system performance and effectiveness
Changes in overall system performance, such as temperatures, pollutant levels, and coverage, can indicate nozzle issues like damage, clogging, or wear.

Packaging and Shipping

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FAQ

Q: How about the delivery method?

A: The goods always sent by DHL,UPS,FEDEX, EMS by airplane or sea.
We also can send the goods to your warehouse if you have warehouse in China.

Q: What's your terms of payment?

A: T/T ,50%deposit, 50%balance. Other payment methods such as Paypal, West Union, L/C are negotiable.

Q: Whether the nozzle can be customized non-standard products?

A: Products can be customized according to the drawings to meet customer requirements.

Q: How does the company ensure the stability and consistency of product quality?

A: Customers have high demands for product quality stability and consistency, especially for critical components used in mass production. Through the implementation of a strict ISO 9001 quality management system, every stage of production follows standardized processes. The company is equipped with a full set of high-precision inspection equipment to conduct multiple checks on products, including dimension measurement, hardness testing, and wear resistance evaluations. A comprehensive traceability system is in place to ensure that each batch of products has accessible production records and inspection data.

Q: What are the precautions in the use of ceramic nozzle?

A: Ceramic wire guides, while having high hardness, also exhibit significant brittleness and may be damaged when subjected to strong impacts. Therefore, it is essential to avoid collisions and drops during installation and use.

Q: What are the main materials of ceramic nozzle?

A: The ceramic nozzle is mainly made of nano-zirconia, but may also be combined with other materials (such as alumina or silicon carbide) to meet specific performance requirements.

Q: What are the advantages of gemstone thread nozzles compared to regular thread nozzles?

A: ● Higher Wear Resistance: Ruby has extremely high hardness, effectively reducing wear and extending service life.
● Low Friction: The smooth surface of ruby minimizes friction between the wire and the wire guide, reducing the risk of wire damage.
● Higher Precision: Ruby wire guides are manufactured with high precision, providing more stable and accurate wire guidance, suitable for high-precision production requirements.
● High Temperature Resistance: Ruby has excellent high-temperature resistance, making it suitable for high-temperature working environments.
● Good toughness: Stainless steel is used as the base material, which makes the nozzle tip less prone to breaking upon impact during operation.

Q: Does a nozzle increase pressure?

A: When you use a fixed flow nozzle, an increase in flow means an increase in nozzle pressure. Your nozzle reaction here is proportional to the increase in pressure. Typically, with a fixed flow nozzle, if you double your flow, you will quadruple your exit pressure.

Q: Does nozzle increase velocity?

A: The purpose of the nozzle is to direct the flow to the optimal position to feed the grinding contact and to increase the velocity of the process fluid by restricting the cross-sectional area of the jet stream.

Q: Does a smaller nozzle increase pressure?

A: As a rule of thumb, the smaller the orifice, the greater the restriction of water flowing through the machine. This causes the pressure to increase. Choosing a nozzle with too large of an orifice will reduce operating pressure.

As one of the leading nozzle manufacturers and suppliers in China, we warmly welcome you to buy bulk high quality nozzle in stock here and get free sample from our factory. Contact us for customized service.

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