Tensioner

Trophy:Your Professional Tensioner manufacturer!

Suzhou Trophy Advance-Tech Corp.,Ltd. is a Sino-foreign joint venture high-tech enterprise, founded in 2005, and went public in 2016.The company focuses on the development, production and sales of coil winding equipment accessories. Main products include tensioners, wire nozzles, tension measuring meters, pneumatic cutters & cylinders, hysteresis brakes, wire strippers and other ceramic wire accessories and custom precision parts.The company has successfully independently developed and put into production four categories of mechanical,magnetic, electronic, servo and dozens of series of tensioners, and has made great progress in tension setting, real-time measurement, feedback control, data acquisition and other aspects.As a pioneer in the industry, after more than 25 years of innovation and development, Suzhou Trophy not only has the highest degree of automation in the industry, but also the earliest and only enterprise in the industry to obtain ISO9001 certification system in China.

NEF Series
a. Equipped with a built-in constant tension control system, ensuring stable and balanced tension output to effectively maintain consistent quality of winding products.
b. Supports a...
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NETT Series
Compared with the NEF series, the NETT series has no cylinder, a simple structure, and can achieve stable wire feeding by manual adjustment without complicated operations.
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RCF Series
It combines both tension control and tension measurement functions. Through CANopen communication, it can interface with our tension communication box, which then transmits real-time tension data...
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RCTT Series
Through CANopen communication, it can connect with our communication box, which then transmits real-time tension data externally. The tension communication box supports multiple communication...
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RETT Series
a. Equipped with a built-in high-quality motor and precise algorithms, the system can achieve accurate and stable tension control.
b. Supports a maximum feeding speed of 15m/s.
c....
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REF Series
a. Equipped with a built-in high-quality motor and precise algorithms, the system can achieve accurate and stable tension control.
b. Supports a maximum feeding speed of 15m/s.
c....
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ASV Series
Equipped with advanced algorithms and control programs, the system ensures stable control of high tension. It allows for precise tension adjustments to meet the high standards required in...
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DS-CF Series
a. Closed-loop servo control, stable tension output.
b. Classic model, reliable quality.
c. Slim design, suitable for confined spaces.
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DS-TK Series
a. Closed-loop servo control, stable tension output.
b. Classic model, reliable quality.
c. With the cylinder, the tension can be switched between two stages.
d. Maximum line...
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DS-ETK Series
a. Closed-loop servo control, stable tension output.
b. Classic model, reliable quality.
c. With the cylinder, the tension can be switched between two stages.
d. Maximum...
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DS-DF Series
a. Closed-loop servo control, stable tension output.
b. Suitable for slow winding. Maximum line speed 6m/s.
c. With the cylinder, the tension can be switched between two stages.
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DSH Series
a. Closed-loop servo control system paired with high-quality classic motors, ensuring stable tension output.
b. Suitable for slow winding. Maximum line speed 7m/s.
c. We offer two...
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Why Choose Us

High Craftsmanship Level

We have more than 25 years of production experience of wire guides(winding nozzles) , with surfaces reaching a mirror finish. They can be made with complex processes according to drawings.

Technological Innovation

The first company in the Asia-Pacific region to use DC permanent magnet synchronous motor control technology to manufacture tension control systems. The first company in the Asia-Pacific region to combine tension measurement technology with tension control technology.

Advanced Equipment

The wire guides feature the highest automation level in the industry, with self-manufactured grinding machines and other advanced processing and testing equipment.

Production Market

Trophy products take the lead in the industry to go abroad and achieve overseas sales, and gradually set up sales points in Asia and Europe regional markets, and built a mature global marketing network. At present, the products have covered the greater China region, throughout Southeast Asia, exported to Europe and America, and become a long-term cooperative supplier of world-renowned manufacturers.

Advantages of tensioner

01/

Maintain proper tension
The tensioner ensures that the belt or chain maintains proper tension during the transmission process, thereby avoiding problems such as belt slippage, synchronous belt tooth skipping or tooth stripping, and chain loosening and falling off. This not only helps to reduce the wear of the sprocket and chain, but also improves the efficiency and life of the entire transmission system.

02/

Reduce noise and vibration
By providing continuous and stable tensioning pressure, the tensioner can effectively absorb the belt jump and prevent rapid wear of bearings and pulleys, thereby achieving smooth and noiseless transmission and reducing noise and vibration during mechanical operation.

03/

Extend service life
The design of the tensioner enables the belt or chain to maintain stable tension during the transmission process, thereby extending the service life of the belt and reducing belt overheating, slippage and wear caused by insufficient tension.

04/

Improve system reliability
By maintaining proper tension, the tensioner reduces the slack and jump of the belt or chain, reduces the risk of failure of the transmission system, and improves the reliability and service life of the entire system.

Components of Tensioner

The tensioner is mainly composed of the following parts

Base

The base is the supporting structure of the tensioner, usually made of metal or other sturdy materials, used to secure other components and provide stable support.

Damper

The damper is the core component of a passive tensioner, which generates damping through friction to tighten the enameled wire. Active tensioners do not have dampers, but use motors to follow the operation of the winding machine.

Felt clip

The felt clip is located at the entrance of the enameled wire and is used to pre press the wire and remove stains on the surface of the enameled wire.

Wire passing wheel

The wire passing wheel is used to guide the enameled wire through the tensioner, ensuring that the wire maintains appropriate tension during the winding process.

Fishing rod

The fishing rod is connected to a anti tension mechanism, providing anti tension to keep the enameled wire taut at all times.

Application of Tensioner

Industrial manufacturing

In the industrial manufacturing industry, tensioners are often used to adjust the tension of conveyor belts or conveyor belts to ensure the normal operation and production efficiency of the equipment. It can achieve precise tension control and management in the production line to ensure the production efficiency and quality of the product. In addition, the tensioner can also fix machine parts during mechanical processing and play a supporting role.

Construction industry

Tensioners are also widely used in construction. For example, when lifting steel bars, tensioners can ensure the safety and stability of lifting; when installing pipes or cables, tensioners can maintain the straightness and firmness of pipes.

Automotive industry

In the automotive industry, tensioners are mainly used in key parts such as engine valve springs to ensure the normal operation and safe driving of vehicles. The timing belt or chain needs to maintain proper tension during the transmission process to prevent problems such as slipping, jumping teeth, and stripping teeth. The tensioner ensures that the belt or chain is always kept in the best tension state through guiding and tensioning, thereby reducing wear and extending service life.

Parameters

SERIES	WIRE DIA.(mm)	MAX WIRE SPEED(m/s)	TENSION RANGE(g)	TENSION STAGE
NEF	0.01-0.65	15	4-2000	2
NETT	0.01-0.65	15	4-2000	1
RCF	0.01-0.65	15	4-2000	2
RCTT	0.01-0.65	15	4-2000	1
RETT	0.01-0.65	15	4-2000	1
REF	0.01-0.65	15	4-2000	2
ASV	0.10-1.20	15	200-5000	2
GEC	0.45-1.5	10	1000-7000	8
DS-CF	0.01-0.50	10	1-1200	2
DS-TK	0.01-0.40	7	1-800	2
DS-DF	0.01-0.18	6	2-200	2

Types of tensioner

Electronic tensioner

Designed to replace traditional manual tensioners, the electronic tensioner offers greater accuracy and control. It is equipped with advanced sensors and actuators that constantly monitor and adjust the tension levels in real-time, ensuring optimal performance.It plays a crucial role in maintaining the stability and efficiency of belts, chains, and other power transmission elements.

Servo tensioner

Servo tensioner is a device that uses a servo motor to precisely control and maintain tension on a wire or cable during a process like winding, ensuring consistent and stable tension throughout the operation, often used in applications like coil winding machines where precise control over wire tension is crucial; it automatically adjusts the tension based on feedback from sensors, eliminating the need for manual adjustments.

Magnetic tensioner

A magnetic tensioner is a device that uses magnetic force to maintain a consistent tension on a wire or thread, typically used in coil winding machines, by creating a non-contact resistance to rotation on a wheel, thus regulating the tension without mechanical friction, resulting in stable and precise tension control over long periods of time.

Mechanical tensioner

Uses friction to generate damping force, and controls tension by adjusting the clamping force of the friction disc. The advantage of this tensioner is its simple structure and low price, but long-term use May result in unstable tension due to mechanical wear.

Packaging and Shipping

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FAQ

Q: How about the delivery method?

A: The goods always sent by DHL,UPS,FEDEX, EMS by airplane or sea.
We also can send the goods to your warehouse if you have warehouse in China.

Q: What's your terms of payment?

A: T/T ,50%deposit, 50%balance. Other payment methods such as Paypal, West Union, L/C are negotiable.

Q: Can I send it back for repair after the expiration date?

A: Our company offers paid repair services. Please consult customer service in advance for more details. Please note: The quotation does not include shipping costs. Thank you for your understanding.

Q: How does the company ensure the stability and consistency of product quality?

A: Customers have high demands for product quality stability and consistency, especially for critical components used in mass production. Through the implementation of a strict ISO 9001 quality management system, every stage of production follows standardized processes. The company is equipped with a full set of high-precision inspection equipment to conduct multiple checks on products, including dimension measurement, hardness testing, and wear resistance evaluations. A comprehensive traceability system is in place to ensure that each batch of products has accessible production records and inspection data.

Q: Do the REF/RETT/RCF/RCTT series all have communication functions?

A: The four major product series starting with "R" all use CAN communication. This communication functionality enables the devices to exchange data with the host system, other equipment, or monitoring systems, thus achieving centralized control, status monitoring, and data analysis, further enhancing the system's automation level and precision.

Q: What are the similarities and differences between DS-TK and DS-CF?

A: Both the DS-TK series and DS-CF series are equipped with stepper motor closed-loop control and can achieve dual tension settings. The difference lies in the design: the main tension adjustment knob and the attenuation tension adjustment knob of the DS-TK are both located on the top of the tensioner, offering a more compact structure. In contrast, the DS-CF has the main tension adjustment knob located on the top of the device, while the attenuation tension adjustment knob is positioned at the rear. You can choose between the two models based on your personal usage preferences and available space at the installation site.

Q: How many tensioner does the company produce annually?

A: Due to the continuous introduction of advanced equipment and professional operators, the annual output of tensioner 80,000 units.

Q: Can multiple tensioner be used online?

A: Yes, multiple RCFS can be connected hand-in-hand through network cables, and the last tension device can be connected to the winding machine.

Q: Is there any risk if multiple tensioners share a single power source?

A: The power supply must be configured according to the power supply configuration parameter table. Improper configuration may cause startup exceptions.

Q: How many atmospheres does the GEC series need ?

A: It requires 0.5 Mpa of air pressure.

As one of the leading tensioner manufacturers and suppliers in China, we warmly welcome you to buy bulk high quality tensioner in stock here and get free sample from our factory. Contact us for customized service.

tensioner, Superhard alloy nozzle, Guide Rollers for enameled wire