Tension Measurement

Trophy:Your Professional Tension Measurement manufacturer!

Suzhou Trophy Advance-Tech Corp.,Ltd. is a Sino-foreign joint venture high-tech enterprise, founded in 2005, and went public in 2016.The company focuses on the development, production and sales of coil winding equipment accessories. Main products include tensioners, wire nozzles, tension measuring meters, pneumatic cutters & cylinders, hysteresis brakes, wire strippers and other ceramic wire accessories and custom precision parts.The company has successfully independently developed and put into production four categories of mechanical,magnetic, electronic, servo and dozens of series of tensioners, and has made great progress in tension setting, real-time measurement, feedback control, data acquisition and other aspects.As a pioneer in the industry, after more than 25 years of innovation and development, Suzhou Trophy not only has the highest degree of automation in the industry, but also the earliest and only enterprise in the industry to obtain ISO9001 certification system in China.

T8 Series
Hand-held Electronic Tension Meter - T8 series
This product offers two practical function:
1. Tension measurement functions, tension upper limit and lower limit value can be set up at the...
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Tension Meter TD-R Series
a. Utilizes RS485 communication, ensuring the data transmission is stable and reliable(supports connection of up to 8 units).
b. Equipped with high-precision sensors for accurate and...
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Tension Meter TD-H Series
a. Utilizes CAN communication, ensuring fast data transmission with no packet loss (supports connection of up to 32 units).
b. Equipped with high-precision sensors for accurate and timely...
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Mechanical Tension Meter T1 Series
a. Wear-resistant imported bearings for long service life.
b. Damping shock absorption for precise measurements.
c. Ergonomically designed streamlined handle for easy grip. ...
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Electronic Tension Meter T6 Series
（This product will soon be taken off the market.）
a. High-definition digital display provides real-time tension readings, making values easy to read.
b. Maximum measurement range up to...
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Why Choose Us

High Craftsmanship Level

We have more than 25 years of production experience of wire guides(winding nozzles) , with surfaces reaching a mirror finish. They can be made with complex processes according to drawings.

Technological Innovation

The first company in the Asia-Pacific region to use DC permanent magnet synchronous motor control technology to manufacture tension control systems. The first company in the Asia-Pacific region to combine tension measurement technology with tension control technology.

Advanced Equipment

The wire guides feature the highest automation level in the industry, with self-manufactured grinding machines and other advanced processing and testing equipment.

Production Market

Trophy products take the lead in the industry to go abroad and achieve overseas sales, and gradually set up sales points in Asia and Europe regional markets, and built a mature global marketing network. At present, the products have covered the greater China region, throughout Southeast Asia, exported to Europe and America, and become a long-term cooperative supplier of world-renowned manufacturers.

Advantages of tension measurement

Improved productivity: By providing accurate and real-time tension measurements, tension meters contribute to improved productivity in manufacturing processes. Operators can quickly identify and address tension issues, reducing downtime and increasing overall efficiency.

Cost savings: Accurate tension measurements help prevent material waste and reduce the likelihood of costly production errors. By avoiding over-tensioning, which can lead to material damage, tension meters contribute to cost savings in terms of materials and maintenance.

Extended equipment lifespan: Over-tensioning can accelerate wear and tear on machinery and components. Tension measurement help prevent excessive tension, contributing to the extended lifespan of equipment and reducing the frequency of maintenance and replacement.

Versatility: Tension meters are versatile instruments that can be used across various industries and applications, including wire manufacturing, textiles, printing, automotive, and more. Different types of tension meters are available to suit specific materials and requirements.

Real-time monitoring: Many tension meters provide real-time monitoring capabilities, allowing operators to continuously monitor tension levels during production. This enables prompt adjustments and ensures consistent product quality.

Application of tension measurement

01/

Wire and cable manufacturing: Tension measurements are used to measure and control the tension in wires and cables during the manufacturing process. Ensuring proper tension is crucial for producing high-quality, reliable, and consistent products.

02/

Textile industry: In the textile industry, tension measurements are employed to maintain the desired tension levels in threads and yarns. This is essential for the production of fabrics with uniform strength and characteristics.

03/

Printing industry: Tension measurements are used in printing presses to control the tension of paper or other printing substrates. Proper tension ensures accurate registration and prevents issues such as wrinkles, misalignment, or print defects.

04/

Conveyor systems: Tension measurement play a role in conveyor systems where belts or chains are used to transport materials. Proper tension ensures smooth operation, reduces wear on components, and prevents slipping.

05/

Automotive industry: Tension measurements are used in the automotive industry to measure and control the tension in belts and other components. This includes timing belts, serpentine belts, and other systems where proper tension is critical for performance.

06/

Flexible circuit manufacturing: Tension measurements are used in the production of flexible circuits to ensure that the tension in the conductive materials is within the specified range, preventing damage and maintaining the integrity of the circuit.

Parameters

SERIES	MODEL	TENSION RANGE(g)	POWER(VDC)	DISPALY	COMMUNICATION
TD-R series	TD-R500	1-500	DC24V	LED	RS485
	TD-R1000	1-999	DC24V	LED	RS485
	TD-RGX2000	200-2000	DC24V	LED	RS485
	TD-RGX5000	500-5000	DC24V	LED	RS485
	TD-RGX10KG	1000-9999	DC24V	LED	RS485
TD-H series	TD-H500	1-500	DC24V	LED	CAN
	TD-H1000	1-999	DC24V	LED	CAN
	TD-HX2000	200-2000	DC24V	LED	CAN
	TD-HX5000	500-5000	DC24V	LED	CAN
	TD-HX10KG	1000-9999	DC24V	LED	CAN

Types of Tension Meter

Stationary and handheld

The classic tension meters are available in analog or digital form, most of the devices are also available both as handheld devices and as stationary solutions. Electronic tension meters can often also be selected as a model with data storage, which makes it possible to analyze and process the measurement data on a computer.

Belt Tension Gauges

In addition to the already mentioned methods for tension measurement, it is possible to measure the tension of belts made of rubber, leather, fabric and composite materials using a red-light pulse lamp, used by a belt tension gauge. This is made possible by the natural frequency of the belt, which is recorded by the device in the heart and output in Newtons.

Cable Tension Gauges

Tension measurement of ropes and cables with a diameter of up to 38mm and a tension of 300 kN can be done easily with a rope tension meter or cable tension meter. Some of the devices on offer can even be used in closed power systems due to a minimal cable deflection.

Maintenance method of tension meter

Keep It Clean: Dust, dirt, and debris can accumulate on your tension meter’s components, affecting its accuracy and performance over time. Regularly clean your tension meter using a soft, lint-free cloth or a brush designed for electronics. Be gentle when cleaning delicate parts, and avoid using harsh chemicals that could damage sensitive components.

Protect Against Moisture: Moisture can corrode sensitive electronic parts of your tension meter. To prevent this, store your tension meter in a dry and controlled environment when not in use. If you need to use it in a humid or wet environment, consider using a protective cover or enclosure to shield it from moisture.

Calibrate Periodically: Tension meters, like any precision measuring device, require periodic calibration to maintain accuracy. Follow the manufacturer’s recommendations for calibration intervals and consider having it professionally calibrated if you’re unsure about the process. Calibrating your tension meter ensures that it provides accurate tension readings.

Handle with Care: Tension meters are precision instruments that can be sensitive to shock and rough handling. Always handle your tension meter with care and avoid dropping it or subjecting it to unnecessary vibrations. Store it in a protective case when not in use to prevent physical damage.

Inspect Cables and Connections: Check the cables and connectors of your tension meter for signs of wear or damage regularly. Damaged cables or connectors can lead to inaccurate readings. If you notice any issues, replace them promptly to ensure proper functionality.

Store Properly: When your tension meter is not in use, store it in a dedicated storage case or box. This not only protects it from physical damage but also keeps it free from dust and other contaminants that can affect its accuracy.

Use the Right Accessories: Ensure that you’re using the appropriate accessories and attachments for your tension meter. Using incorrect or incompatible accessories can lead to measurement errors or damage to the instrument.

Packaging and Shipping

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FAQ

Q: How about the delivery method?

A: The goods always sent by DHL,UPS,FEDEX, EMS by airplane or sea.
We also can send the goods to your warehouse if you have warehouse in China.

Q: What's your terms of payment?

A: T/T ,50%deposit, 50%balance. Other payment methods such as Paypal, West Union, L/C are negotiable.

Q: After-sales service

A: The product comes with a one-year warranty

Q: How does the company ensure the stability and consistency of product quality?

A: Customers have high demands for product quality stability and consistency, especially for critical components used in mass production. Through the implementation of a strict ISO 9001 quality management system, every stage of production follows standardized processes. The company is equipped with a full set of high-precision inspection equipment to conduct multiple checks on products, including dimension measurement, hardness testing, and wear resistance evaluations. A comprehensive traceability system is in place to ensure that each batch of products has accessible production records and inspection data.

Q: What are the differences between the TD-R series and TD-HX series?

A: Communication method: The TD-R series uses RS485 communication, while the TD-HX series uses CAN communication, which offers faster speeds and more comprehensive data.
Connection method: The TD-R series adopts a universal protocol and can be directly connected to a host computer, while the TD-HX series uses a private CAN bus protocol and requires a dedicated communication device (communication box) for connectivity.

Q: Are there any installation requirements?

A: The product can be installed vertically, horizontally or at an inclined angle, as long as it is zeroed/reseted before each use.

Q: What is the working principle of tension meter?

A: The basic working principle of any mechanical tensometer is simple: a spring is pushing the sensor bar into the fabric and the actual travel of the sensor bar is converted into a tension reading on the dial.

Q: How to read a tension meter?

A: The dial indicator reads from 0 to 100. If a high-load measurement causes the dial to pass zero, add 100 to the dial reading. Take 3 or more readings at least 6 inches apart, noting the dial reading for each. Average your readings.

Q: How is tension measured?

A: Tension (as a transmitted force, as an action-reaction pair of forces, or as a restoring force) is measured in newtons in the International System of Units (or pounds-force in Imperial units).

Q: What are the methods of measuring tension?

A: Surface Tension: The surface tension of a liquid in air can be measured using the Wilhelmy plate method. Liquid-Liquid Interfacial Tension: The du Noüy ring method can be used to determine the interfacial tension between two liquids by measuring the tensile force required to breach the interface.

As one of the leading tension measurement manufacturers and suppliers in China, we warmly welcome you to buy bulk high quality tension measurement in stock here and get free sample from our factory. Contact us for customized service.

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