Servo Tensioner

Your Professional Servo Tensioner Supplier

 

Our goal is to be your reliable partner for ceramic wire threading parts in China. Suzhou Trophy Advance-Tech Corp.,Ltd. is a Sino-foreign joint venture high-tech enterprise. The company focuses on the development, production and sales of coil winding equipment accessories. We have a skilled engineering team dedicated to refining every stage, from product development and process improvement to production oversight, ensuring every product delivered meets rigorous quality and performance standards. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.

 

 
  • NEF Series
    a. Equipped with a built-in constant tension control system, ensuring stable and balanced tension output to effectively maintain consistent quality of winding products.
    b. Supports a...
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  • NETT Series
    Compared with the NEF series, the NETT series has no cylinder, a simple structure, and can achieve stable wire feeding by manual adjustment without complicated operations.
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  • RCF Series
    It combines both tension control and tension measurement functions. Through CANopen communication, it can interface with our tension communication box, which then transmits real-time tension data...
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  • RCTT Series
    Through CANopen communication, it can connect with our communication box, which then transmits real-time tension data externally. The tension communication box supports multiple communication...
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  • RETT Series
    a. Equipped with a built-in high-quality motor and precise algorithms, the system can achieve accurate and stable tension control.
    b. Supports a maximum feeding speed of 15m/s.
    c....
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  • REF Series
    a. Equipped with a built-in high-quality motor and precise algorithms, the system can achieve accurate and stable tension control.
    b. Supports a maximum feeding speed of 15m/s.
    c....
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  • ASV Series
    Equipped with advanced algorithms and control programs, the system ensures stable control of high tension. It allows for precise tension adjustments to meet the high standards required in...
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  • DS-CF Series
    a. Closed-loop servo control, stable tension output.
    b. Classic model, reliable quality.
    c. Slim design, suitable for confined spaces.
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  • DS-TK Series
    a. Closed-loop servo control, stable tension output.
    b. Classic model, reliable quality.
    c. With the cylinder, the tension can be switched between two stages.
    d. Maximum line...
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  • DS-ETK Series
    a. Closed-loop servo control, stable tension output.
    b. Classic model, reliable quality.
    c. With the cylinder, the tension can be switched between two stages.
    d. Maximum...
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  • DS-DF Series
    a. Closed-loop servo control, stable tension output.
    b. Suitable for slow winding. Maximum line speed 6m/s.
    c. With the cylinder, the tension can be switched between two stages.
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  • DSH Series
    a. Closed-loop servo control system paired with high-quality classic motors, ensuring stable tension output.
    b. Suitable for slow winding. Maximum line speed 7m/s.
    c. We offer two...
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Why Choose Us

Our certifications

We were the first in our industry to obtain ISO9001 certification and have received numerous national honors.

 

Production equipment

Production equipment: We possess advanced production equipment, including CNC drilling centers, CNC turning-milling machines, precision CNC lathes with turret ramps, and CNC high-speed cylindrical grinders.

Product market

Our products are highly sought after and exported to countries and regions throughout Asia, Europe, and the Americas.

Our services

Our team of experts will recommend the most suitable products according to customer needs and provide detailed consultation, we ensure timely delivery, and we provide long-term service support.

 

Advantages of Servo Tensioner

Rapid response

Servo tensioners react quickly to speed changes during winding, maintaining constant tension from start-up to high speeds.

Fast wire feeding

They can achieve high wire feeding speeds and rapid acceleration, further improving efficiency.

Stable tension

Ensures uniform and neat coils with consistent size and resistance, even during high-speed operation.

 

Specification of Servo Tensioner

 

SERIES

MODEL

WIRE DIA.(mm)

MAX WIRE SPEED(m/s)

TENSION RANGE(g)

TENSION STAGE

POWER(VDC)

DISPALY

COMMUNICATION

NEF series

NEF400

0.01-0.25

15

4-400

2

DC24V

LED

RS485

NEF800

0.06-0.40

15

20-800

2

DC48V

LED

RS485

NEF1500

0.10-0.50

15

60-1500

2

DC48V

LED

RS485

NEF2000

0.10-0.65

15

60-2000

2

DC48V

LED

RS485

 

Features of Servo Tensioner
 

Equipped with a built-in constant tension control system, ensuring stable and balanced tension output to effectively maintain consistent quality of winding products.Supports a maximum winding speed of 15m/s, meeting the requirements of high-speed winding operations.

 

Combines tension control and tension measurement functions, with the ability to send real-time tension data via RS485 communication. Features a high-definition LED display for real-time tension monitoring, providing convenience for users. Equipped with a cylinder, allowing two-stage tension switching through control of the solenoid valve when connected to air pressure above 0.4 MPa, enabling quick and convenient tension adjustment.

Tension Meter TD-H Series

Application of Servo Tensioner

 

Tension Meter TD-R Series

The coil winding tensioner can precisely control the tensile force of various wires such as enameled wire, nylon wire and metal wire during the winding process. The most common application is for automatic winding machines for the production of motors and coils. It can also be used in textile machinery.

 

Because of the DC servo motor serving as the actuator for active wire feeding, this tensioner features quick response and high precision. The max wire feeding speed is up to 20m/s. So this tensioner is especially suited for the coil and motor production industry which requires high performance winding processing.

 

The Structure of Servo Tensioner

 

 

Servo tensioners with cylinders and tension wheels on the front. Its cylinder is installed inside has attenuation function, when the air pressure is not connected,the tension can be controlled through the tension adjustment knob and tension adjustment knob in the winding process when a certain section requires a large back tension during the process of hanging wires, etc.

 

At this point, the winding machine switches and controls the air valve through an electromagnetic valve,it's a swing arm block that swings a certain angle, implement switching between two tension values,avoid wire breakage.

 

Packing and Shipping of Servo Tensioner

 

 

Packing

Foam + Inner Carton

Shipping

Shipped by road, sea, rail

 

FAQ

Q: What is a tension control system?

A: Tension control is the process of maintaining a predetermined or set amount of stress or strain on a given material between two points to maintain its desired properties (such as form, appearance, etc) and quality.

Q: What is the tension control in VFD?

A: There are two ways in tension control, one way is to control the output torque of the motor, the other way is to control the motor speed. Variable frequency drive (VFD) open-loop control mode is complied with the first way, which doesn't need tension feedback.

Q: What does tension controlled mean?

A: Tension-controlled section - section where the net tensile strain in the outermost layer of steel is equal or greater than 0.005 at the time the concrete reaches the maximum attainable strain in compression (concrete crushing).

Q: What are the three types of control systems?

A: Three basic types of control systems are available to executives: output control, behavioral control, and clan control. Different organizations emphasize different types of control, but most organizations use a mix of all three types.

As one of the leading servo tensioner manufacturers and suppliers in China, we warmly welcome you to buy bulk high quality servo tensioner in stock here and get free sample from our factory. Contact us for customized service.

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