Electronic Tensioner

Trophy:Your Professional Electronic Tensioner manufacturer!

Suzhou Trophy Advance-Tech Corp.,Ltd. is a Sino-foreign joint venture high-tech enterprise, founded in 2005, and went public in 2016.The company focuses on the development, production and sales of coil winding equipment accessories. Main products include tensioners, wire nozzles, tension measuring meters, pneumatic cutters & cylinders, hysteresis brakes, wire strippers and other ceramic wire accessories and custom precision parts.The company has successfully independently developed and put into production four categories of mechanical,magnetic, electronic, servo and dozens of series of tensioners, and has made great progress in tension setting, real-time measurement, feedback control, data acquisition and other aspects.As a pioneer in the industry, after more than 25 years of innovation and development, Suzhou Trophy not only has the highest degree of automation in the industry, but also the earliest and only enterprise in the industry to obtain ISO9001 certification system in China.

MET Series
This series of tensioners utilizes the principle of electromagnetic hysteresis, generating corresponding torque by inputting excitation current. By adjusting the current, the tension is altered,...
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MET-F Series
a. The damping can be adjusted by changing the voltage, making the operation simple.
b. Dual display screens at the front and rear facilitate monitoring of production conditions.
c....
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MET-B Series
a. Tension attenuation.
b. Wire break detection.
c. Four-stage tension.
d. Large LCD screen display, easy to observe.
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MET-HE Series
a. The damping is adjusted by changing the voltage, and the tension at both ends can be switched with a button, making operation simple.
b. It adopts the standard Modbus RTU protocol,...
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Why Choose Us

High Craftsmanship Level

We have more than 25 years of production experience of wire guides(winding nozzles) , with surfaces reaching a mirror finish. They can be made with complex processes according to drawings.

Technological Innovation

The first company in the Asia-Pacific region to use DC permanent magnet synchronous motor control technology to manufacture tension control systems. The first company in the Asia-Pacific region to combine tension measurement technology with tension control technology.

Advanced Equipment

The wire guides feature the highest automation level in the industry, with self-manufactured grinding machines and other advanced processing and testing equipment.

Production Market

Trophy products take the lead in the industry to go abroad and achieve overseas sales, and gradually set up sales points in Asia and Europe regional markets, and built a mature global marketing network. At present, the products have covered the greater China region, throughout Southeast Asia, exported to Europe and America, and become a long-term cooperative supplier of world-renowned manufacturers.

Advantages of Electronic Tensioner

01/

Improved Efficiency: By maintaining the optimal tension, electronic tensioners enhance the efficiency of machinery and prevent unnecessary wear and tear.

02/

Reduced Downtime: With automated tension adjustments, manufacturers can minimize downtime caused by manual tensioning and adjustments.

03/

Enhanced Product Quality: Proper tensioning ensures consistent product quality and reduces the risk of defects or malfunctions.

04/

Cost Savings: Electronic tensioners help reduce maintenance costs by preventing premature belt or chain failures and minimizing the need for manual adjustments.

Application of Electronic Tensioner

Automotive Industry
The automotive industry heavily relies on electronic tensioners to ensure efficient power transmission and reduce noise and vibration. These tensioners are commonly used in engines to maintain the right tension in timing belts, serpentine belts, and accessory drive belts. By preventing belt slippage and premature wear, electronic tensioners contribute to the overall reliability and performance of vehicles.

Industrial Manufacturing
In industrial manufacturing processes, electronic tensioners find widespread use in conveyor systems, textile machinery, printing presses, and packaging equipment. These tensioners help to maintain consistent tension in the belts and chains used in these machines, ensuring smooth operation and preventing any disruptions in the production line.

Robotics and Automation
In robotic applications, tension control is crucial to ensure precise and accurate movement. Electronic tensioners help to maintain the required tension in belts and cables used in robotic arms, ensuring smooth and accurate operation. Additionally, electronic tensioners also find applications in automated assembly lines and material handling systems.

Renewable Energy
The renewable energy sector, including wind turbines and solar power systems, relies on electronic tensioners to maintain the tension in drive belts and chains. In wind turbines, electronic tensioners help to ensure the optimal functioning of the power transmission system, minimizing energy loss and maximizing efficiency. Similarly, in solar power systems, tension control is essential to maintain the proper alignment and tension of tracking systems.

Aerospace and Defense
The aerospace and defense industries require precise and reliable tension control in various applications. Electronic tensioners are used in aircraft engines to maintain the tension in timing belts and accessory drive belts, ensuring safe and efficient operation. In defense applications, electronic tensioners find use in missile guidance systems, radar systems, and other critical equipment where precise tension control is essential for optimal performance.

Medical and Pharmaceutical
In the medical and pharmaceutical industries, electronic tensioners are utilized in various equipment and machines. These tensioners help to maintain the tension in belts and chains used in medical imaging systems, laboratory equipment, and pharmaceutical production machinery. By ensuring precise tension control, electronic tensioners contribute to the accuracy and reliability of these critical systems.

Marine and Offshore
In marine and offshore applications, electronic tensioners play a crucial role in maintaining the tension of drive belts and chains used in propulsion systems, winches, and other equipment. These tensioners help to ensure reliable power transmission and prevent belt slippage, reducing the risk of equipment failure and downtime.

Parameters

SERIES	MODEL	WIRE DIA.(mm)	MAX WIRE SPEED(m/s)	TENSION RANGE(g)	TENSION STAGE	POWER(VDC)	DISPALY	COMMUNICATION
MET	METSS	0.02-0.04	N	50-500	2	DC24V	N	N
	METS	0.04-0.12	N	15-100	2	DC24V	N	N
	METM	0.10-0.20	N	60-240	2	DC24V	N	N
MET-F	MET-F500	0.07-0.3	N	50-500	2	DC24V	LED	N
	MET-F1000	0.1-0.45	N	100-1000	2	DC24V	LED	N
	MET-F2000	0.15-0.65	N	200-2000	2	DC24V	LED	N
	MET-F3000	0.20-0.80	N	300-3000	2	DC24V	LED	N
MET-B	MET-B500	0.07-0.30	N	50-500	4	DC24V	LCD	N
	MET-B1000	0.10-0.45	N	100-1000	4	DC24V	LCD	N
	MET-B2000	0.15-0.65	N	200-2000	4	DC24V	LCD	N
	MET-B3000	0.20-0.80	N	300-3000	4	DC24V	LCD	N
MET-HE	MET-HE500	0.08-0.30	N	50-500	2	DC24V	LED	RS485
	MET-HE1000	0.10-0.45	N	100-1000	2	DC24V	LED	RS485
	MET-HE2000	0.15-0.65	N	200-2000	2	DC24V	LED	RS485
	MET-HE5000	0.30-1.20	N	600-5000	2	DC24V	LED	RS485

Components of Electronic Tensioner

Motor

Provides the necessary torque for tension adjustment.

Control Module

Manages the motor's operation based on sensor input.

Sensor

Monitors belt tension and relays information to the control module.

Spring

Assists in maintaining baseline tension when the motor is inactive.

Mounting Bracket

Secures the tensioner in place within the engine assembly.

Wiring Harness

Connects electrical components and facilitates communication.

Manufacturing process of electronic tensioner

Design and Engineering: The first step in manufacturing an electronic tensioner is the design and engineering phase. Skilled engineers use advanced software and tools to create detailed designs, taking into consideration factors such as load capacity, operating conditions, and space constraints.

Material Selection: Once the design is finalized, the next step is to select the appropriate materials for the tensioner. The choice of materials depends on various factors, including the application, load requirements, and environmental conditions. Common materials used in electronic tensioners include steel, aluminum, and various types of polymers.

Prototyping: Before moving into mass production, a prototype of the tensioner is created. This allows for testing and validation of the design, ensuring that it meets the required specifications and performance standards.

Manufacturing: Once the prototype is approved, the manufacturing process begins. The chosen materials are machined, molded, or fabricated to create the different components of the tensioner.

Assembly: After the individual components are manufactured, they are assembled together to create the final electronic tensioner. Skilled technicians carefully follow assembly instructions and use specialized tools to ensure accurate alignment and proper functioning.

Quality Control: Throughout the manufacturing process, strict quality control measures are implemented. This involves inspections, tests, and certifications to ensure that the tensioners meet the required standards and specifications.

Packaging and Shipping

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FAQ

Q: How about the delivery method?

A: The goods always sent by DHL,UPS,FEDEX, EMS by airplane or sea.
We also can send the goods to your warehouse if you have warehouse in China.

Q: What's your terms of payment?

A: T/T ,50%deposit, 50%balance. Other payment methods such as Paypal, West Union, L/C are negotiable.

Q: After-sales service

A: The product comes with a one-year warranty

Q: How does the company ensure the stability and consistency of product quality?

A: Customers have high demands for product quality stability and consistency, especially for critical components used in mass production. Through the implementation of a strict ISO 9001 quality management system, every stage of production follows standardized processes. The company is equipped with a full set of high-precision inspection equipment to conduct multiple checks on products, including dimension measurement, hardness testing, and wear resistance evaluations. A comprehensive traceability system is in place to ensure that each batch of products has accessible production records and inspection data.

Q: What is the working principle of an electronic tensioner?

A: An electronic tensioner adjusts the input voltage or current through electronic components (such as a hysteresis brake) to control the braking torque and achieve tension adjustment. Tension values can be flexibly set with simple voltage changes.

Q: What applications are electronic tensioners suitable for?

A: Electronic tensioners are suitable for scenarios with low or moderate tension requirements, particularly in production environments where equipment cost is a concern and speed demands are not high.

Q: What are the advantages of electronic tensioners compared to servo tensioners?

A: Electronic tensioners have a simple structure, low cost, and are easy to operate and maintain, making them an economical choice for limited budgets. Additionally, they provide sufficiently reliable performance for applications with stable tension requirements and processes that do not require frequent dynamic adjustments.

Q: What is the difference between an electronic tensioner and a servo tensioner?

A: An electronic tensioner uses electronic components (such as hysteresis brakes) and voltage or current to control tension. The tension is typically adjusted by varying the input voltage, making its structure relatively simple.

A servo tensioner, on the other hand, is driven by a servo motor and integrates a closed-loop control system (such as an encoder) to precisely control the motor's speed and torque for tension adjustment. It features faster response and higher precision.

If your production line prioritizes high precision, fast response, and superior quality, a servo tensioner is recommended. However, if the budget is limited and tension requirements are moderate, an electronic tensioner could be a more economical choice.

As one of the leading electronic tensioner manufacturers and suppliers in China, we warmly welcome you to buy bulk high quality electronic tensioner in stock here and get free sample from our factory. Contact us for customized service.

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