Air Nipper

Trophy:Your Professional Air Nipper manufacturer!

 

Suzhou Trophy Advance-Tech Corp.,Ltd. is a Sino-foreign joint venture high-tech enterprise, founded in 2005, and went public in 2016.The company focuses on the development, production and sales of coil winding equipment accessories. Main products include tensioners, wire nozzles, tension measuring meters, pneumatic cutters & cylinders, hysteresis brakes, wire strippers and other ceramic wire accessories and custom precision parts.The company has successfully independently developed and put into production four categories of mechanical,magnetic, electronic, servo and dozens of series of tensioners, and has made great progress in tension setting, real-time measurement, feedback control, data acquisition and other aspects.As a pioneer in the industry, after more than 25 years of innovation and development, Suzhou Trophy not only has the highest degree of automation in the industry, but also the earliest and only enterprise in the industry to obtain ISO9001 certification system in China.

 

 

 

  • Air Nipper JWH Series
    The air nipper are used for automatic wire cutting in the coil winding process of an automatic winding machine. The main body of the nipper is made from alloy steel and undergoes special quenching...
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  • Air Nipper JWX Series
    The air nipper are used for automatic wire cutting in the coil winding process of an automatic winding machine. The main body of the nipper is made from alloy steel and undergoes special quenching...
    read more
  • Air Nipper JWL Series
    Used for automatic winding machine wire cutting. With the characteristics of high hardness and high toughness, the normal service life can reach 1 million times.
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  • Air Nipper JWR Series
    JWR series nippers, with a right turn head, can be used in the installation environment requiring a right turn head. With the corresponding cylinder, it can cut a single copper wire with a maximum...
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  • Air Nipper JCR-K Series
    The tungsten carbide blade specialized scissors for winding machines, with their high hardness, excellent wear resistance, and superior cutting performance, are widely used in motor coil...
    read more
 
Why Choose Us

High Craftsmanship Level

We have more than 25 years of production experience of wire guides(winding nozzles) , with surfaces reaching a mirror finish. They can be made with complex processes according to drawings.

Technological Innovation

The first company in the Asia-Pacific region to use DC permanent magnet synchronous motor control technology to manufacture tension control systems. The first company in the Asia-Pacific region to combine tension measurement technology with tension control technology.

Advanced Equipment

The wire guides feature the highest automation level in the industry, with self-manufactured grinding machines and other advanced processing and testing equipment.

 

 

 

Production Market

Trophy products take the lead in the industry to go abroad and achieve overseas sales, and gradually set up sales points in Asia and Europe regional markets, and built a mature global marketing network. At present, the products have covered the greater China region, throughout Southeast Asia, exported to Europe and America, and become a long-term cooperative supplier of world-renowned manufacturers.

 

Advantages of Air Nipper
 

Precision Cutting
One of the primary benefits of air nippers is their ability to deliver precise cuts. Whether you're working with plastics, metal wires, or small components, air nippers ensure clean and accurate cuts every time. This precision is crucial in industries such as electronics, automotive, and plastic molding, where even the slightest deviation can affect the final product's quality.

 

Speed and Efficiency
Air nippers are powered by compressed air, allowing them to operate at high speeds. This increased speed translates to higher productivity, as tasks that would take longer with manual tools can be completed quickly. Additionally, the reduced physical effort required to operate air nippers helps workers maintain a consistent pace without fatigue, further boosting overall efficiency.

 

Durability and Reliability
Designed for industrial use, air nippers are built to withstand heavy usage. They are made from high-quality materials that ensure long-term durability, making them a cost-effective investment for any manufacturing setup. The reliability of these tools means less downtime due to maintenance or replacement, keeping production lines running smoothly.

 

Versatility
Air nippers come in various shapes and sizes, with different blade configurations to suit specific applications. This versatility makes them suitable for a wide range of tasks, from trimming plastic parts to cutting metal wires. With interchangeable blades and adjustable settings, air nippers can be tailored to meet the unique needs of different projects.

 

Enhanced Safety
With reduced manual handling, air nippers contribute to a safer work environment, leading to fewer workplace accidents and injuries.

 

 
Application of air nipper
 
01/

Metal processing industry
In the cutting of metal sheet and pipe, air nipper can quickly complete a variety of cutting tasks such as straight lines and curves, and are widely used in the processing of stainless steel, aluminum alloy and other materials.

02/

Automobile manufacturing and maintenance
In the automotive manufacturing process, the body sheet and interior materials need to be precisely cut, and the air nipper have become the ideal choice for the automotive industry with their lightweight and efficient characteristics.

03/

Construction and decoration industry
In building decoration, air nipper can be used to cut gypsum board, plastic board and other materials to help workers quickly complete the installation task and improve construction efficiency.

04/

Packaging industry
Air nipper is used in the packaging industry to cut cardboard, plastic film and other materials to ensure the precise cutting of packaging materials and improve packaging quality.

 

Specification

 

Product name

Air Nipper

Material

Special Alloy Steel

Operation pressure

4-5 kgf/cm²

Warranty

1 year

Fluid

Air

Air inlet

6mm

Air wastage cycle

64/cm²

 

Air Nipper JWX Series

 

Structure of air nipper

Air nipper body
The air nipper body should be matched with the air nipper blades, and is used for automatic wire cutting when the coil winding is complete. A full air nipper is used for the cutting of enameled copper wire, pin transformers, plastics and more.

 

Air nipper blades
The air nipper blades can be matched with the air nipper body to create a full air nipper for use on an automatic winding machine. This machine is then used for the cutting of enameled copper wires, transformer pins, soft wire, iron wire and more.
The edge of the air nipper blade is plated with a layer of tungsten steel, which is the hardest metal, and gives the edge an excellent wear resistance. The service life of the same part of the blade edge is more than 1 million copper cutting procedures as a reference point.

The normal edged part of the air nipper is from 3.8mm-4.2mm. If our customers have special requirements on the size and shape, we will customize according to drawings provided by the customer.

 

Maintenance methods for air nipper

 

Proper use: When using air nipper, it is necessary to operate them correctly according to the instructions to avoid overuse and overloading. During use, it is important to keep the machine clean and dry, and avoid using it in damp or corrosive environments to reduce component wear and damage.

 

Regular maintenance: Regular cleaning and application of lubricating oil are key to maintenance. Clean the blade and other components of the nipper before use, apply appropriate lubricating oil, and regularly replace vulnerable parts such as the blade. In addition, keep the air compressor dry to prevent water vapor from entering the blade and the interior of the body, causing rust.

 

Storage environment: Storing air nipper in a dry, ventilated, dust-proof, and moisture-proof environment can effectively extend their service life.

 

Safe operation: Check if the air pressure is within the specified range before use, avoid using quick intake connectors, and do not wear loose items such as gloves or scarves during operation to prevent getting caught in the tool and causing injury. After finishing the work, drop a few drops of specialized oil for pneumatic tools and let it idle for a few seconds. Then close the main valve of the air source, remove the pneumatic tool, and clean it.

 

Packaging and Shipping

 

 

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FAQ

Q: How about the delivery method?

A: The goods always sent by DHL,UPS,FEDEX, EMS by airplane or sea.
We also can send the goods to your warehouse if you have warehouse in China.

Q: What's your terms of payment?

A: T/T ,50%deposit, 50%balance. Other payment methods such as Paypal, West Union, L/C are negotiable.

Q: What is the product's lifespan? How can it be maintained to extend its life?

A: Under normal usage conditions, the product's lifespan can exceed 1 million operations. Maintenance recommendations: Regularly clean the product's surface to avoid abrasion from hard contaminants; promptly sharpen or replace the blade depending on usage. Professional maintenance guidance and spare parts support are provided to maximize the product's service life.

Q: After-sales service

A: If the issue is not due to manufacturing defects, repair services are available for a fee.

Q: How does the company ensure the stability and consistency of product quality?

A: Customers have high demands for product quality stability and consistency, especially for critical components used in mass production. Through the implementation of a strict ISO 9001 quality management system, every stage of production follows standardized processes. The company is equipped with a full set of high-precision inspection equipment to conduct multiple checks on products, including dimension measurement, hardness testing, and wear resistance evaluations. A comprehensive traceability system is in place to ensure that each batch of products has accessible production records and inspection data

Q: What are the precautions when using it?

A: Special note:
① The cylinder pressure should be operated within the calibration range
② The cutter head should be at least 1mm away from the tool head when cutting the copper wire
③ No no-load operation

Q: What is the maximum wire diameter these pneumatic nippers can cut?

A: Our pneumatic nippers are available in various models, with cutting capacities ranging from 0.1mm to 2.0mm in diameter for single copper wires, depending on the series and cylinder used.

Q: Can these products support customized design?

A: Customer equipment or production requirements may have special demands, such as different wire diameters, materials, or cutting angles. The company can provide customized design based on the customer's provided drawings or specifications, ensuring that the product perfectly matches the customer's equipment.

As one of the leading air nipper manufacturers and suppliers in China, we warmly welcome you to buy bulk high quality air nipper in stock here and get free sample from our factory. Contact us for customized service.

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