wire protect Tungsten carbide winding nozzle

Manufactured using ultra-fine grain tungsten carbide material (superhard alloy) through precision machining, it achieves a hardness of over HRA90 and the bending strength of the material exceeding 3700 N/mm². → It boasts exceptional outstanding rigidity, and ultra-high hardness, making it pressure-resistant, wear-resistant, and deformation-free.

The company employs specialized equipment for precision grinding and internal bore honing, achieving an internal bore roughness of Ra0.1 and an end radius roughness of up to Ra0.025. → Processed strictly according to the drawings, ensuring no damage to wires, no wire jams, and no wire breakage.

The curvature radius at both ends of the wire inlet and outlet is scientifically designed to ensure smooth and natural wire passage. Compared to ruby wire guides, which may have steps inside the bore, this product, made from integrated material, eliminates such steps and improves issues like bending and clogging. → Ensures smooth wire passage without clogging.

Product parameters

product-1331-230

	L1(mm)	L2 (mm)	D1(mm)	d1(mm)	D2(mm)
TW0730-030-1409	30.0	9.0	1.4	0.7	3.0

Product features and applications

Alloy nozzle is a superhard alloy product, which is widely used in winding industry, electronic components production, motor manufacturing and other scenarios requiring high-precision wire processing. With its excellent wear resistance and high hardness properties, it is especially suitable for coil winding, enamelled wire guiding, insulating layer processing and other processes to ensure efficient and precise production operations.

Product Details

product-682-248

Scientifically designed R with mirror-grade polishing.

product-2362-1800

Sturdy and aesthetically pleasing packaging not only protects the wire guides but also facilitates 6S management.

Certificate

We have a full range of testing reports

some equipments

Main Manufacturing Process:Raw material cutting → Internal bore grinding → Outer diameter grinding → Surface grinding → Step processing → Inlet and outlet preform → Polishing of wire outlet and inlet.

FAQ

Q: What should be done if the alloy wire guide experiences wear during use?

A: ●Ensure a clean operating environment to prevent impurities from entering the production process.
●Design drawings appropriately based on working conditions.
●Select alloy wire guides with suitable hardness levels according to the wire material.
●Regularly inspect the wire guide for wear and replace or repair it as needed.

Q: Will the performance of the alloy wire guide deteriorate under high-temperature conditions?

A: Our products are made from tungsten carbide materials with excellent high-temperature resistance. The melting point is as high as 2800 degrees.

Q: What should be done if wire misalignment or scratching occurs while using the alloy wire guide?

A: ●Select wire guides with appropriate bore sizes based on the wire specifications to ensure proper fit.
●Adjust the installation angle and position to align the wire's direction with the center of the guide bore.
●Inspect the bore surface finish of the wire guide. If roughness or damage is detected, perform polishing or replace the guide with a new one promptly.

after-sale service

Non-manufacturing problems can be repaired at a cost

Our company has introduced a batch of the latest equipment, which can improve the consistency of product quality and greatly shorten the delivery time.

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Tungsten Carbide Winding Nozzle